Cable Manufacturing Machines

TIG-Welded Aluminum Sheathing Line

A TIG-welded metal sheathing line, model HJG360/180, for welded and corrugated sheaths on 110–500 kV power cables. The sheet lists aluminium, copper and stainless-steel strip ranges for the forming, welding and corrugation process.

  • Integrated strip forming, TIG welding and corrugation.
  • Separate thickness ranges for aluminium, copper and stainless steel.
  • Synchronized welding and traction controls described in the catalogue.
Specifications PDF

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TIG welded aluminum sheathing line for 110 to 500 kV power cables

Technical Specifications

Selected catalogue data. Final specification is subject to the agreed configuration.
Reference parameterCatalogue value
ModelHJG360/180
Cable core diameter50–160 mm
Welded metallic sheath OD60–180 mm
Aluminium strip thickness1.2–3.5 mm
Copper strip thickness0.8–1.8 mm
Stainless-steel strip thickness0.8–1.5 mm
Welding line speed0–6 m/min, stepless adjustment
Welding currentDC, 30–300 A
Corrugation pitch10–50 mm
Corrugation depth1–8 mm

The listed production-line length is 48 m, with a 1000 mm centre height. These are catalogue references; the final layout and qualified weld conditions depend on the material and cable configuration.

Information for Your Enquiry

Send the details you already have. These items help define the machine configuration and identify what still needs technical confirmation.

  1. Cable and sheath

    Core diameter, finished sheath OD, wall thickness and voltage class.

  2. Strip specification

    Aluminium, copper or stainless-steel grade, strip thickness and coil dimensions.

  3. Weld and corrugation

    Required line speed, weld inspection criteria and corrugation geometry.

  4. Site and support

    Share the destination, available space, power supply and any installation or existing-machine support needs.

Questions About This Machine

Are the three material thickness ranges the same?

No. Aluminium is listed at 1.2–3.5 mm, copper at 0.8–1.8 mm and stainless steel at 0.8–1.5 mm.

Does the catalogue guarantee 6 m/min for every sheath?

No. It states an adjustable 0–6 m/min range. A suitable operating speed depends on strip material, thickness and the required weld quality.

How can I request a configuration review?

Share the available machine and production details using the Contact Us page. KINGSTRONG coordinates machine sourcing and technical communication with partners in China; the final scope is confirmed in the quotation.